
For the design of a production system several time-losses, of different nature, need to be considered. Literature is plenty of classifications in this sense, although they can diverge one each others in parameters, number, categorization, level of detail, etc.12. Usually each classification is tailored on a set of sensible drivers, such as data availability, expected results, etc.3.
One relevant classification of both external and internal time losses is provided by Grando et al.4. Starting from this classification and focusing on external time losses only, we will briefly introduce a description of common time-losses in Operations Management, highlighting which are most relevant and which are negligible under certain hypothesis for the design of a production system ( Table 3.3 ).
The categories LT1 and LT2 don’t affect the performance of a single equipment, nor influence the propagation of time-losses throughout the production system.
Still, it is important to notice that some causes, even though labeled as external, are complex to asses during the design. Despite these causes are external, and well known by operations manager, due to the implicit complexity in assessing them, these are detected only when the production system is working via the OEE, with consequence on OEE values. For example, the lack of material feeding a production line does not depend by the OEE of the specific station/equipment. Nevertheless when lack of material occurs a station cannot produce with consequences on equipment efficiency, detected by the OEE. (4).
Symbol |
Name |
Description |
Synonyms |
---|---|---|---|
Lt1 |
Idle times resulting from law regulations or corporate decisions |
Summer vacations, holidays, shifts, special events (earthquakes, flood); |
System External Causes |
Lt2 |
Unplanned time |
Lack of demand; |
System External Causes |
Lack of orders in the production plan; |
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Lack of energy; |
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Technical tests and manufacturing of nonmarketable products; |
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Lt3 |
Stand by time |
Micro-absenteism, shift changes; |
Machine External Causes; |
Lack of raw material stocks for single machines; |
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Lack of service vehicle; |
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